Overseas Marble Slab Crate Industry: Cut Stone and Stone Product Manufacturing

Challenge

Our client needed to ship a large, heavy marble slab overseas by air freight. The primary concern was its fragility; the slab had to be shipped at a precise angle to prevent cracking or chipping. This requirement made standard crates inadequate, necessitating a custom-engineered solution that could support the slab’s weight while complying with airline restrictions and international shipping standards, including ISPM-15 certification.

Solution

Craters & Freighters designed a custom A-frame crate using SolidWorks® CAD software to create a 3D model of the marble slab. This design enabled an angled shipping configuration, which improved stability and minimized the risk of stress fractures. The angled placement ensured even weight distribution and optimized space within the crate for easier handling during loading.

Angled support structures were integrated into the crate to enhance stability and withstand forces encountered during air transport. Reinforced bracing and tie-downs secured the slab, while lightweight, durable materials kept the crate within airline cargo limits without sacrificing protection. The crate met all international shipping standards, ensuring a smooth customs process.

Outcome

The custom engineered solution provided by Craters & Freighters delivered several key benefits and positive outcomes for our client.

The custom crating solution significantly enhanced protection for the marble slab, minimizing damage risk during transit. The A-frame design and angled configuration effectively shielded the slab from stress, allowing it to arrive undamaged. The crate’s optimized design facilitated space-saving and weight management, preventing overage fees and ensuring compliance with airline cargo dimensions.

Additionally, the ISPM-15-compliant materials streamlined customs clearance. The crate’s ease of handling reduced risks during loading and unloading, while its durability ensured it could withstand the rigors of air transport.